Proper assembly force is vital to the strength of a formed metal part. An assembly force that is too low results in poor mechanical strength of the joint. A force that is too high causes excessive deformation, and can damage or reduce the fatigue life of a component. Processes such as clinching, circuit board assembly, orbital forming, press-fit, riveting, staking, and other assembly operations may be monitored in-process to determine whether the joint has been properly manufactured. Strain sensor signals may also be used to protect machinery from excessive forces, trend tool wear, capture process deviations, and document the process to help ensure delivery of high quality parts with zero defects.
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