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In-Line ERW Tube Inspection Olympus

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The ERW In-Line uses phased array technology to inspect weld seam and the heat-affected zone (HAZ) of electrical resistance welded (ERW) tubes. The head rotation capability allows each probe independent movement from -120 to +120 degrees for weld tracking.

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Product Range and Inspection Speed Diameter 60 mm to 245 mm (2.375 in. to 9.625 in.)
Wall Thickness 3 mm to 16 mm
Inspection Speed Up to 1.5 m/s (295 ft/m)
Inspection Coverage Weld Sector Coverage At least 25 mm for entire product range (adjustable)
Axial Pulse Density (APD) 1 mm (adjustable)
Weld tracking capacity -90º to +90º
Data Presentation Real-time inspection result C-scan, strip charts, and alarms
Parameter setup A-scan, B-scan
Inspection layouts 20 different user-configurable layouts
Inspection Modes* Typical Inspection Modes 45º, 60º, 70º (typical inspection configuration: 
45º pulse-echo mode and 45º pitch-catch mode)
Firing Modes Pulse-echo, pitch-catch
Inspection Mode Configuration Several inspection modes can be performed simultaneously on the same PA probe.
Detection Capabilities for Typical Reference Defects API References 1/2 in./1 in. (12.7 mm/25.4 mm) N10 and N5, ID and OD longitudinal notches 
1/8 in. (3.2 mm) through drilled hole (TDH) 
1/16 in. (1.6 mm) TDH
Non-API References 1/32 in (0.8 mm) TDH 
1/8 in. (3.2 mm) half wall drilled hole 
1/16 in. (1.6 mm) half wall drilled hole 
1/32 in. (0.8 mm) half wall drilled hole
Minimum SNR 9 dB to 12 dB
Repeatability LID/LOD notches: ≤ 1.5 dB 
1/8 in. (3.2 mm) TDH : ≤ 2.0 dB 
1/16 in. (1.6 mm) TDH : ≤ 2.5 dB
Reporting and Data Storage Report types Inspection, calibration, and calibration-check user-configurable reports
Storage Real-time database inspection data storage

* The inspection modes mentioned are the most typical. Intermediate angles can be easily created with the Setup Wizard.

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